Steel shops Reliability and Maintenance Expert

il y a 2 jours

EschsurAlzette, Esch-sur-Alzette, Luxembourg ArcelorMittal Temps plein

Key Responsibilities:

1. Reliability Engineering & Technical Support

  • Conduct root cause analysis (RCA) and failure mode and effects analysis (FMEA) for chronic issues in EAFs and steel shop equipment.
  • Develop and implement reliability improvement plans for mechanical, electrical, and automation systems for low performer Steel shops.
  • Provide technical support to operations and maintenance teams for troubleshooting and chronic problem resolution.
  • Establish preventive and predictive maintenance strategies to ensure asset reliability and longevity.

 2. Operational Excellence & Continuous Improvement

  • Promote lean manufacturing and Six Sigma methodologies to improve process performance and reduce waste.
  • Lead or participate in cross-functional teams to implement improvement initiatives in productivity, energy efficiency, and cost reduction.
  • Standardize operational best practices and ensure compliance with procedures and safety standards.

 3. KPI Monitoring and Performance Management

  • Define and track reliability and operations KPIs such as MTBF, MTTR, downtime, energy consumption, yield, and OEE.
  • Analyze data trends to identify performance gaps and opportunities for improvement.
  • Prepare and present weekly and monthly reports to management with actionable insights.

4. Collaboration and Communication

  • Work closely with operations, maintenance, planning, and quality teams to align goals and drive operational excellence.
  • Liaise with equipment vendors, OEMs, and consultants as needed to resolve complex technical issues.
  • Conduct training and knowledge transfer sessions for operational and maintenance staff.

5. Qualifications:

  • Bachelor's degree in Mechanical, Electrical, Metallurgical, or Industrial Engineering. Master's preferred.
  • Minimum 10 years of experience in a steel manufacturing environment with hands-on exposure to EAFs and secondary steelmaking.
  • Strong knowledge of maintenance and reliability principles (RCM, TPM, FMEA). 
  • Familiarity with CMMS systems and industrial data analytics tools (e.g., PI System, Power BI).
  • Proven track record in KPI management and continuous improvement projects.
  • Excellent problem-solving, analytical, and communication skills.
  • Certification in Six Sigma, Lean, or Reliability Engineering is a plus.

  6. Key Performance Indicators (KPIs):

  • Equipment availability and reliability (MTBF/MTTR)
  • Energy consumption per ton of steel
  • Furnace yield and productivity
  • Number of unplanned downtimes or stoppages
  • Implementation rate of improvement initiatives
  • Cost savings generated through reliability projects

7. Languages:

  • English proven fluency.

8. Travel rate:

  • Up to 50 %.

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